Characteristics of customized experimental rotary tube furnace

The customized experimental rotary tube furnace has the following significant advantages:

1. Heating uniformity: The furnace body can be tilted, and the furnace tube can rotate 360 °. The material continuously rolls inside the furnace, and the heat distribution is uniform, avoiding local overheating or overburning. This design is crucial for processes that require uniform heating, such as powder metallurgy and ore roasting, and can significantly improve the consistency of product quality.
2. Flexibility in atmosphere control: Inert or reducing gases such as nitrogen, argon, hydrogen, etc. can be introduced according to experimental requirements, or a vacuum environment can be maintained to prevent material oxidation or contamination. For example, in metal heat treatment, introducing nitrogen gas can protect the metal surface; In semiconductor material synthesis, a vacuum environment can ensure material purity.
3. Temperature control accuracy: Equipped with a high-precision temperature control system (such as an intelligent PID temperature control instrument), the temperature control accuracy can reach ± 1 ℃, and even supports independent temperature control in multiple temperature zones. This precision is crucial for temperature sensitive experiments such as semiconductor doping and ceramic sintering, ensuring the stability of material properties.
4. Customization flexibility: The furnace size, heating element material, temperature range, rotation speed and other parameters can be customized according to the specific needs of the laboratory or production line. For example, when processing lithium iron phosphate materials, the furnace body design can be optimized to improve electrochemical performance; In the preparation of battery materials, material consistency can be further improved by adjusting operating parameters.
5. Convenient operation: Adopting an intuitive and easy to understand operating interface and control system, some models support programmatic operations (such as preset heating, insulation, and cooling programs), reducing human errors and improving experimental efficiency. For example, researchers only need to set parameters, and the equipment can automatically complete the heat treatment process.
6. Safety assurance: Equipped with multiple safety protection devices (such as over temperature protection, over pressure protection, gas leak detection) to ensure the safety of operators and equipment. At the same time, good sealing of the equipment can prevent harmful gas leakage, avoid harm to operators and pollution to the environment.
7. Energy saving and efficient: Advanced insulation materials and energy-saving technologies are used to reduce heat loss, improve energy utilization efficiency, and reduce operating costs. During long-term use, it can save users a significant amount of energy costs.
8. Widely applicable: Suitable for multiple fields such as materials science, chemical synthesis, semiconductor processing, and new energy technology. For example, in material synthesis, special reaction conditions can be simulated; In chemical production, high purity of products can be ensured; In semiconductor manufacturing, precision alloy sintering can be achieved.