Vacuum tempering electric furnace (vacuum tempering furnace) is widely used in the following fields due to its unique advantages in vacuum environment processing, which can significantly improve material properties and meet high-precision processing requirements:
1. Aerospace field
Application scenario: Used for manufacturing high-precision and high reliability metal parts, such as engine blades, turbine discs, aviation bearings, etc.
Advantages: The vacuum environment can prevent materials from reacting with gases such as oxygen and nitrogen at high temperatures, prevent oxidation and pollution, ensure smooth and oxidation free surfaces of parts, eliminate internal stress, and improve material toughness and fatigue life.
2. In the field of automobile manufacturing
Application scenarios: Processing automotive components such as gears, bearings, shafts, springs, molds, etc.
Advantage:
Improve wear resistance: reduce hardness, improve toughness, and reduce wear through tempering treatment.
Improve reliability: eliminate quenching stress, prevent part deformation or cracking.
Surface smoothness: Vacuum treatment avoids oxidation, maintains part luster, and reduces subsequent cleaning processes.
3. Mechanical processing and tool manufacturing
Application scenario: Used for heat treatment of tools such as mold steel, high-speed steel, and alloy structural steel.
Advantage:
High temperature tempering: suitable for high-temperature tempering of tool and die steel, improving red hardness and service life.
Stress relief annealing: eliminates residual stress generated during the processing to prevent tool cracking or deformation.
Soft nitriding compatibility: can be combined with soft nitriding process to further improve surface hardness and wear resistance.
4. Semiconductor and Electronics Industry
Application scenarios: Processing semiconductor components, power rectifier devices, electronic components, etc.
Advantage:
High purity requirement: Avoid impurity contamination in a vacuum environment to ensure stable electrical properties of the material.
Crystal defect repair: Eliminating crystal defects through annealing treatment to improve chip reliability and stability.
Precision parts processing: suitable for heat treatment of high-precision metal component parts, avoiding contact with complex gas components.
5. Energy and power industry
Application scenario: Used for heat treatment of special materials, high-temperature alloys, elastic alloys, and other materials in the nuclear industry.
Advantage:
Corrosion resistance improvement: Vacuum treatment reduces oxidation and enhances the corrosion resistance of materials in harsh environments.
High temperature stability: Suitable for tempering treatment of high-temperature alloys to ensure stable performance of the material at high temperatures.
6. Medical Devices and Bioengineering
Application scenarios: Processing medical implants such as artificial joints, dental implants, surgical instruments, etc.
Advantage:
Biocompatibility: Vacuum treatment avoids surface contamination and improves the compatibility between implants and human tissues.
Wear resistance enhancement: By tempering treatment, the wear resistance and service life of the implant are improved.
Non oxidizing surface: maintains a smooth surface and reduces the risk of bacterial adhesion.
7. Precision Machinery and Optics
Application scenario: Used for heat treatment of precision bearings, oil pump and nozzle mechanical components, optical lenses and other parts.
Advantage:
Dimensional accuracy control: Vacuum environment reduces thermal deformation and ensures dimensional stability of parts.
Surface quality optimization: Avoid oxidation and decarburization, maintain surface smoothness and optical properties.
Comprehensive performance improvement: Combining tempering, annealing, quenching and other processes to achieve precise control of material properties.
8. Research and military industry fields
Application scenarios: Used for powder forming and sintering of refractory alloys such as tungsten, molybdenum, and their alloys, as well as heat treatment of special materials.
Advantage:
High temperature processing capability: The vacuum environment supports high-temperature sintering and heat treatment, meeting the requirements of special materials.
Pollution free treatment: Avoid introducing impurities and ensure the purity of material properties.
Process flexibility: It can achieve various processes such as vacuum sintering, gas shielded sintering, and conventional sintering.