What are the advantages of customizing a 1700 degree box type muffle furnace?

The customized 1700 ℃ box type muffle furnace combines high temperature performance, precise control, safety design, and flexible adaptability, and has significant advantages in scientific research, industrial production, and special process fields. Here is an analysis of its core advantages:

1. Ultra high temperature performance: breaking through material processing limits
Expand the scope of the process
Material synthesis: supports high-temperature sintering (such as ceramics, metal ceramic composites), crystal growth (such as sapphire, zirconia), and high-temperature phase transition research.
Heat treatment strengthening: suitable for quenching, annealing, and aging treatment of metal materials (such as nickel based high-temperature alloys and titanium alloys), to enhance material hardness and corrosion resistance.
Catalytic research: Simulate catalyst activation process at 1700 ℃ and optimize reaction pathways (such as the preparation of automotive exhaust treatment catalysts).
Replace multiple devices
A single device can cover the high temperature range of 1600-1700 ℃, reducing the cost and space occupation of purchasing multiple medium and low temperature furnaces due to temperature segmentation.

2. Accurate temperature control and uniformity: ensuring experimental reproducibility
High precision temperature control
PID intelligent regulation: Combined with B-type dual platinum rhodium thermocouple, it achieves temperature control accuracy of ± 1 ℃ (high-end models ± 0.1 ℃), avoiding temperature fluctuations that may cause differences in sample performance.
Multi stage programming: supports temperature curve settings of over 30 stages, meeting complex process requirements such as step heating, constant temperature maintenance, and rapid cooling.
Excellent uniformity of temperature field
Four point heating layout: By optimizing the distribution of heating elements and furnace structure, ensure that the temperature difference at 10 points inside the furnace is ≤ ± 5 ℃, eliminating “hot spots” or “cold spots”.
Aluminum oxide fiber insulation: using vacuum forming technology, low thermal conductivity, reducing heat loss, and improving temperature field stability.

3. Safety and reliability: reducing operational risks
Multiple protection mechanisms
Overtemperature alarm: When the temperature exceeds the set upper limit, it automatically shuts off and alarms to prevent equipment damage or fire.
Leakage/overcurrent protection: Real time monitoring of electrical parameters, immediately cutting off power in case of abnormalities to ensure personnel safety.
Power off when opening the door: When the furnace door is opened, heating will automatically stop to avoid high temperature burns.
high-temperature resistant material
Silicon molybdenum rod heating element: resistant to high temperatures of 1750 ℃, strong oxidation resistance, and a service life of up to thousands of hours.
Ceramic fiber sealing strip: resistant to high temperature and corrosion, ensuring the sealing of the furnace door and reducing heat leakage.

4. Customization flexibility: adapting to diverse needs
Customization of Size and Structure
Furnace volume: ranging from 4L (160 × 170 × 150mm) to 216L (600 × 600 × 600mm), supporting non-standard size design and matching sample size.
Irregular structure: Customize furnace shapes (such as cylindrical or stepped) according to process requirements to optimize space utilization.
Function extension options
Atmosphere control: Integrated pagoda mouth air inlet, supporting inert gas (such as argon, nitrogen) or oxidizing gas protection to prevent sample oxidation.
Vacuum environment: Optional vacuum pump can be equipped to achieve a vacuum degree of ≤ 10 ⁻ ³ Pa, meeting the needs of special material processing.
Data recording and remote monitoring: equipped with a large screen paperless recorder or IoT module, real-time tracking of temperature curves and process parameters.

5. Energy conservation and environmental protection: reducing long-term operating costs
Efficient insulation design
Aluminum oxide polycrystalline fiber: low thermal conductivity, energy saving of over 50%, and more environmentally friendly compared to traditional refractory brick furnaces.
Double layer shell+air-cooled system: surface temperature ≤ 45 ℃, reducing heat loss and lowering air conditioning energy consumption.
Rapid heating and cooling
High power heating: Shorten heating time and reduce standby energy consumption.
Optional water cooling system: accelerates furnace cooling, shortens experimental cycles, and improves equipment turnover.

6. Application scenario examples
research field
Materials Science: Research on the synthesis mechanism of high-temperature superconducting materials and nanomaterials.
Geology: Simulating the high-temperature and high-pressure environment of the mantle, analyzing the mineral phase transition process.
industrial production
Aerospace: Preparation of high-temperature alloy components (such as turbine blades, combustion chamber liners).
New energy: Production of solid electrolyte materials (such as sulfide solid-state batteries) and perovskite solar cells.
special process
Jewelry processing: High temperature melting of precious metals such as platinum and palladium to enhance material purity.
Archaeological restoration: High temperature removal of surface pollutants from cultural relics, restoration of original materials.