The customized 1700 ℃ box type muffle furnace can process composite materials, and its core advantages are reflected in high temperature stability, precision temperature control ability, atmosphere control flexibility, and structural adaptability. It can meet the sintering, annealing and other process requirements of composite materials such as titanium based and ceramic based materials. The following is a specific analysis:
1. High temperature stability and material adaptability
Temperature range: The maximum working temperature of the box type muffle furnace can reach 1700 ℃, and the continuous working temperature usually does not exceed 1600 ℃. This temperature range is sufficient to cover the sintering and heat treatment requirements of most composite materials, such as titanium based composites, ceramic based composites, etc.
Heating element: Silicon molybdenum rod is used as the heating element. The silicon molybdenum rod has good stability and oxidation resistance at high temperatures, and can work stably at 1700 ℃, ensuring the reliability of long-term operation of the equipment.
2. Precision temperature control capability
Temperature control accuracy: Equipped with advanced intelligent temperature control systems such as PID regulation and self-tuning functions, the temperature control accuracy can reach ± 1 ℃ or even higher. This high-precision temperature control can meet the strict temperature requirements of composite materials during heat treatment, ensuring the consistency and stability of material properties.
Temperature uniformity: By designing the furnace structure, heating element layout, and airflow circulation system reasonably, the temperature distribution inside the furnace is made uniform. Within the effective heating zone, temperature uniformity can be controlled within ± 5 ℃, or even better (such as ± 3 ℃ or ± 2 ℃), avoiding uneven performance of the material due to local overheating or undercooling.
3. Flexibility in atmosphere control
Inert gas protection: Inert gases such as argon and nitrogen can be introduced to create an inert atmosphere in the furnace. This inert atmosphere can effectively isolate air and prevent oxidation reactions between composite materials and oxygen at high temperatures, thereby improving the surface quality and performance of the material.
Vacuum environment: Some models can be equipped with a vacuum pump to achieve heat treatment in a vacuum environment. This is particularly important for materials that are sensitive to oxidation or processes that require non oxidation sintering.
4. Structural design and customization capabilities
Box type structure: Adopting a box type structure, there is a muffle cover inside to isolate the heating element from the processed material. This design not only protects the heating element from gas or volatile substances generated during the material processing, extending the service life of the heating element, but also makes the temperature inside the furnace more uniform, improving the heat treatment effect.
Customized design: The furnace size, heating element layout, atmosphere control system, etc. can be customized according to user needs to meet the processing requirements of different composite materials. For example, for long axis and thin-walled workpieces, customized “deep narrow” or “gradient temperature field” furnaces can be used to reduce annealing deformation; For materials that require gradient synthesis, a multi zone furnace can be customized to achieve temperature gradient control inside the furnace.
5. Security protection and operational convenience
Multiple safety protections: equipped with over temperature alarm power-off function, leakage protection, door opening power-off function, etc., to ensure the safety of equipment and personnel. Some equipment is also equipped with gas leak detection devices and emergency shut-off devices, further improving the safety of the equipment.
Convenient operation: Equipped with an intelligent control system, it can achieve automated temperature control, atmosphere control, and process control. Operators only need to set the process parameters on the control panel, and the equipment can automatically run according to the preset program, greatly improving production efficiency and product quality stability.