The application industries and specific instructions for customizing a 1700 degree box type muffle furnace are as follows:
1. Aerospace field
Application scenarios: Solid solution treatment, aging treatment, and hot isostatic pressing (HIP) of high-temperature alloy materials (such as nickel based and cobalt based alloys).
Technical requirements:
Aerospace engine blades, turbine disks, and other components need to undergo heat treatment at 1700 ℃ to eliminate work hardening and improve strength and toughness.
For example, after solid solution treatment at 1700 ℃, Inconel 718 alloy can optimize its grain structure and increase its tensile strength through graded cooling.
Customization advantages:
Accurate temperature control (± 1 ℃) and uniform temperature field (± 5 ℃) ensure consistency in material properties.
Integrated mechanical load stacking device can be used to achieve hot isostatic pressing sintering and improve material density.
2. Ceramic industry
Application scenarios: Sintering and annealing of ceramic matrix composites (CMCs), zirconia ceramics, and silicon nitride ceramics.
Technical requirements:
Ceramic materials need to be sintered at 1600-1700 ℃ to form a dense structure and avoid cracking or deformation.
For example, zirconia ceramics have higher bending strength and improved toughness after vacuum annealing at 1700 ℃.
Customization advantages:
Gradient temperature field design (such as center temperature of 1650 ℃, edge temperature of 1600 ℃) is suitable for irregular ceramic parts.
Vacuum or inert gas protection (argon, nitrogen) to prevent oxidation, oxygen content ≤ 10ppm.
3. Metal processing and powder metallurgy
Application scenarios: Sintering and annealing of hard alloys (WC Co), high-temperature alloys, and titanium alloys.
Technical requirements:
Hard alloys need to be sintered at 1400-1600 ℃ to achieve densification, while WC Co alloys have higher bending strength after sintering at 1700 ℃.
Annealing of titanium alloy needs to be carried out in an argon atmosphere to eliminate processing stress.
Customization advantages:
Multi stage heating/cooling program control (such as step heating and constant temperature maintenance) is suitable for complex processes.
The mechanical load superposition function improves the density of materials and enhances the interfacial bonding strength.
4. Electronics and Semiconductor Industry
Application scenarios: Annealing of semiconductor materials such as silicon carbide and gallium nitride, sintering of ceramic packaging materials.
Technical requirements:
Semiconductor manufacturing requires extremely high material purity and requires high-temperature treatment under inert gas protection.
For example, annealing silicon carbide wafers at 1700 ℃ can eliminate lattice defects and improve carrier mobility.
Customization advantages:
High precision temperature control (± 1 ℃) and atmosphere control (oxygen content ≤ 5ppm) meet the requirements of semiconductor processes.
The independent control system supports parallel processing of multiple workstations, improving production efficiency.
5. In the field of new energy
Application scenarios: High temperature sintering of lithium battery cathode materials (such as lithium nickel cobalt manganese oxide) and solid electrolytes.
Technical requirements:
Lithium battery materials need to be sintered at 1600-1700 ℃ to optimize their crystal structure and improve their charge and discharge performance.
For example, lithium nickel cobalt manganese oxide has a higher specific capacity after sintering at 1700 ℃.
Customization advantages:
Rapid heating (up to 1700 ℃ in ≤ 90 minutes) and energy-saving design (shell temperature ≤ 55 ℃) reduce operating costs.
The atmosphere control system supports switching between oxidizing and reducing atmospheres, adapting to different material requirements.
6. Research and University Laboratories
Application scenarios: New material research and development, material performance testing, and high-temperature chemical reaction research.
Technical requirements:
Flexible adjustment of furnace size, temperature range, and atmosphere conditions is required to adapt to different experimental requirements.
For example, when studying high-temperature superconducting materials, specific gases need to be introduced at 1700 ℃ for synthesis.
Customization advantages:
Non standard furnace design (such as deep narrow type, irregular shape) is suitable for special samples.
The intelligent control system supports multi-stage program temperature control, and data recording and analysis functions to assist scientific research.