Vertical tube furnace synthesis gas pyrolysis system

This vertical tube furnace synthesis gas pyrolysis treatment system is customized for customers. Its principle is a device that is harmful or wants to react the mixed gas at a certain temperature or catalyst state, decompose it into harmless or necessary gas, and is mainly used for gas pyrolysis treatment of mixed gas. The equipment can be gradually heated under the action of a certain catalyst, leaving only methane, hydrogen, etc. After being processed by a combustion device, it can handle harmful gas tail gas, etc. It belongs to a type of tube furnace.

 

Actual photo of vertical tube furnace synthesis gas pyrolysis system

Model	KJ-T1200-V3Z1
Part I Primary Reactor
Structure	Split tube furnace
Tube size	OD280mm, three-heating zone 460+460+460mm
Tube material	310S
Sealing	Reactor top with clamp; Silicone gasket&flange with grove for top lid; Reactor outlet with flange and groove+silicone gasket, clamp;
Heating element	Resistance wire with Mo
Refractory material	Semi-cylinder ceramic fiber
Max. working Temperature	1000℃
Temperature sensor type	Three K type thermocouples
Temperature Control	Three temperature controllers to control each zone separately 30 steps programmable PID automatic control Over-temp protection
Heating Rate	0~20℃/min (suggestion: ≤10℃)
Temperature Accuracy	+/-1℃
Working Voltage	110-415V, 50/60Hz
Max. Heating Power	40 KW(specific according to design)
Part II Particle filter
Particle filter 1 and 2		OD100mmxH300mm, Metal mesh filter element (rated for 1 micron)
Particle filter 3		15L Metal mesh filter element (rated for 1 micron)
Part III Gas Buffer Tank
Volume		Stainless steel 20 L
Pressure		Analog pressure gauge max. 6-10 bar Pressure sensor up to 6-10 bar
Part IV Air driven gas booster
Max. Drive pressure		10 Bar/145psi
Max. Outlet pressure		40 Bar/580psi
Part V Float flowmeter
4 Float flowmeters		Measuring range: 0-100L/min
Part VI Secondary Reactor
Structure		Split tube furnace
Tube size		OD280mm, double-heating zone 690+690mm
Tube material		310S
Sealing		Reactor top with clamp; Silicone gasket&flange with grove for top lid; Reactor outlet with flange and groove+silicone gasket, clamp;
Heating element		Resistance wire with Mo
Refractory material		Semi-cylinder ceramic fiber
Max. working Temperature		1000℃
Temperature sensor type		Two K type thermocouples
Temperature Control		Two temperature controllers to control each zone separately 30 steps programmable PID automatic control Over-temp protection
Heating Rate		0~20℃/min (suggestion: ≤10℃)
Temperature Accuracy		+/-1℃
Working Voltage		110-415V, 50/60Hz
Max. Heating Power		40 KW(specific according to design)
Part VI Afterburner
		...
Whole system with stainless steel frame

 

Actual photo of vertical tube furnace synthesis gas pyrolysis system